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MS27505 MIL-DTL-38999 Square Flange Receptacle Connector

>Number Of CoresNumber Of Cores 2-128Pin
Contact DiameterContact Diameter(mm) 0.8mm-2.7mm
IP RatingIP Rating IP67
Shell MaterialShell Material Aluminum Alloy
Temperature RangeTemperature Range -55℃ ~ +125℃
TerminationTermination Solder/Crimp
Rated CurrentRated Current(A) 3A/7.5A/23A
Rated VoltageRated Voltage(Ac.V) 600V
Test VoltageTest Voltage(Ac.V)1Min 1500V
Insulation ResistanceInsulation Resistance (MΩ) ≥5000MΩ
Contact ResistanceContact Resistance (MΩ) ≤5MΩ
CertificationCertification CE, RoHS,BASCI,ISO9001
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Overview of the MS27505 Connector

The MS27505 connector is a high-performance circular receptacle designed according to the MIL-DTL-38999 standard, one of the most widely used military connector specifications in the world. Known for its rugged construction and reliable electrical performance, this connector is commonly used in industries where durability and stability are critical.

As a square flange receptacle, the MS27505 connector is designed for secure panel mounting. It provides a stable electrical interface between equipment and cable assemblies, ensuring reliable signal or power transmission even in harsh operating conditions.

Thanks to its compact structure and high reliability, the MS27505 connector is widely applied in aerospace systems, military equipment, industrial control systems, and transportation electronics.

WS27505.jpg

Aluminum Alloy Shell for Strength and Durability

The MS27505 connector features a high-strength aluminum alloy shell, which provides excellent mechanical performance while keeping the overall weight relatively low. Aluminum alloy is widely used in circular military connectors due to its combination of strength, corrosion resistance, and lightweight characteristics.

The housing is typically treated with protective coatings that enhance resistance to oxidation and environmental exposure. This helps the connector maintain long-term performance in demanding environments such as high humidity, vibration, or temperature fluctuations.

Because of this durable construction, the connector can withstand frequent mating cycles and mechanical stress, making it suitable for applications that require long service life and consistent reliability.


Square Flange Panel Mount Design

One of the defining features of the MS27505 connector is its square flange receptacle design. The connector is installed through a panel using a four-hole flange mounting structure, which ensures stable positioning and strong mechanical support.

This mounting style provides several advantages:


1.Secure attachment to equipment panels

2.Improved resistance to vibration

33.Easy installation and maintenance

4.Reliable alignment with mating connectors

The square flange design also helps maintain proper contact alignment, which contributes to consistent electrical performance and reduces the risk of connection issues during operation.


Reliable Electrical Performance

The MS27505 MIL-DTL-38999 connector is engineered to deliver stable and efficient electrical connectivity. It supports precision contacts that ensure low contact resistance and reliable signal transmission.

Its design helps maintain consistent electrical performance under demanding conditions such as vibration, temperature variation, and mechanical movement.

Key performance benefits include:


1.Reliable signal and power transmission

2.High insulation reliability

3.Strong vibration resistance

4.Long operational lifespan


These features make the connector ideal for applications where electrical stability is essential for system performance.

27505.jpg

Conclusion

The MS27505 MIL-DTL-38999 square flange receptacle connector is a dependable solution for applications that demand rugged construction and reliable electrical performance. With its durable aluminum alloy shell, secure panel mounting design, and stable signal transmission, it provides long-term reliability in harsh environments.

Whether used in aerospace, military systems, industrial automation, or transportation equipment, the MS27505 connector remains a trusted choice for engineers seeking high-reliability circular connectors.

Item

Parameters

Number of Cores

2-128Pin

Gender

Male/Female

Housing Material

Aluminum Alloy

Cores Material

Brass Plated with Gold

Insulator Material

PEI/PPS

Locking System

 Bayonet Locking

Temperature Range

-55℃, +125℃

Rated Current (A)

3A/7.5A/23A

Rated Voltage (AC.V)

600V

Test Voltage (AV.C)1Min

1500V

Insulation Resistance ()

≥5000

Contact Resistance ()

≤5

Termination

Solder/Crimp


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Customer Reviews

   

Score
 Remove

Review Title

Review Text

   Simple and Secure Installation


CloudHarbor  2026-02-04

Easy to mate and lock, these connectors provide a reliable fit every time.
   good for Critical Equipment


NorthboundPilot  2026-02-04

Highly dependable MS27505 Connectors, perfect for mission-critical projects and professional setups.
   Accurate Contact Alignment!!!


SkyRidge  2026-02-04

Pins and sockets line up perfectly, ensuring secure and reliable connections.
   Compact Yet Resilient!


NovaPath  2026-02-04

Space-saving design without sacrificing durability or stability.
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